630D 840D 1100D Dipped Tyre Cord Fabric 1670D 2200D 2520D For Rubber Hose

Product Description:

The Dipped Tyre Cord Fabric is a specialized material designed to meet the demanding requirements of modern tyre manufacturing. Engineered with precision, this fabric provides exceptional strength, durability, and adhesion properties that are essential for producing high-performance tyres. The product is available in various weights, which vary depending on the ply and roll length, allowing manufacturers to select the ideal specifications for their specific applications.

Constructed from high-performance materials such as polyester, nylon, aramid, or rayon, the Dipped Tyre Cord Fabric offers versatility and superior mechanical properties. Each material type brings unique benefits; for instance, polyester provides excellent dimensional stability and resistance to abrasion, nylon offers excellent elasticity and toughness, aramid is known for its outstanding heat resistance and strength, while rayon delivers good adhesion and flexibility. This range of materials ensures that the dipped cord fabric can be tailored to meet diverse performance criteria in tyre production.

The product is available in multiple ply counts, including 1-ply, 2-ply, 3-ply, and 4-ply configurations. This variety allows tyre manufacturers to optimize the fabric's strength and thickness according to the specific requirements of their tyres. Whether the application demands lightweight construction or enhanced reinforcement, the multiple plies provide the necessary adaptability. Each ply contributes to the overall durability and structural integrity of the tyre, ensuring long-lasting performance under various operating conditions.

The yarn count of the Dipped Tyre Cord Fabric varies widely, with options including 630D, 840D, 1100D, 1670D, 2200D, and 2520D. This range allows for customization of the fabric’s tensile strength and flexibility. Higher yarn counts generally correspond to greater strength and resistance to wear, making the fabric suitable for heavy-duty tyre applications. The availability of diverse yarn counts ensures that manufacturers can select the most appropriate fabric to achieve optimal performance and longevity in their tyre products.

One of the key physical properties of this fabric is its exceptional adhesion capabilities. The dipping process enhances the bonding between the cord fabric and the rubber compounds used in tyres, resulting in superior cohesion and reduced risk of separation during use. This good adhesion is critical for maintaining tyre integrity and safety throughout its service life. Additionally, the fabric is designed for long duration use, providing excellent resistance to fatigue, wear, and environmental factors such as heat and moisture.

This product encompasses various types of dipped cord fabrics, including the widely recognized Dipped Viscose Cord Fabric and Dipped N66 Cord Fabric. Each type is crafted to meet specific performance requirements. Dipped Viscose Cord Fabric is known for its flexibility and excellent adhesion properties, making it suitable for a broad range of tyre applications. On the other hand, Dipped N66 Cord Fabric, made from nylon 66, offers high strength and durability, ideal for tyres that must withstand rigorous conditions.

Overall, the Dipped Cord Fabric for Tyre is an indispensable component in tyre manufacturing, ensuring enhanced performance, safety, and longevity. Its high-performance materials, customizable ply counts, and yarn counts, combined with outstanding physical properties such as good adhesion and long duration, make it a preferred choice for tyre producers worldwide. Whether producing passenger vehicle tyres, commercial truck tyres, or specialty tyres, this fabric delivers reliable quality and performance that meets the evolving demands of the automotive industry.

Features:

• Product Name: Dipped Tyre Cord Fabric
• Fabric Type: Cord Fabric
• Ply Count: Multiple plies including 1 ply, 2 ply, 3 ply, and 4 ply
• High Performance with Good Adhesion and Long Duration
• Yarn Count: Varies including 630D, 840D, 1100D, 1670D, 2200D, 2520D
• Ideal for Reinforcements for Tyre applications
• Suitable as Dipped Cord Fabric for Rubber Hose manufacturing
• Includes Dipped N66 Cord Fabric for enhanced durability

Technical Parameters:

Applications:

The Synwell SWM Dipped Tyre Cord Fabric, available in multiple ply counts including 1ply, 2ply, and 3ply, is a highly specialized product designed to meet the stringent demands of the tyre and rubber industries. Manufactured in China under the ISO9001 certification, this fabric is engineered with precision to provide exceptional reinforcement for tyres, rubber hoses, and air springs. The fabric is coated with high-quality latex or synthetic rubber through a dipping process, ensuring superior adhesion and durability in various applications.

One of the primary application occasions for the Synwell SWM Dipped Tyre Cord Fabric is in the reinforcement of tyres. Tyres require materials with low elongation and high tensile strength to maintain structural integrity under pressure and during prolonged use. The low elongation property of this fabric, combined with options for aramid and N66 material blends, ensures that tyres reinforced with this fabric exhibit enhanced strength, improved wear resistance, and extended lifespan. This makes it ideal for use in passenger vehicles, commercial trucks, and even high-performance racing tyres.

Another significant usage scenario for this fabric is in the reinforcement of rubber hoses. Rubber hoses used in automotive, industrial, and hydraulic systems must withstand high pressure, repeated flexing, and harsh environmental conditions. The Synwell SWM Dipped Tyre Cord Fabric provides the necessary reinforcement to prevent hose deformation and failure, ensuring safety and reliability. Its multi-ply structure, available in up to 4ply, allows customization to meet different strength requirements and operational demands.

Additionally, the fabric is widely employed as Dipped Cord Fabric for Air Spring applications. Air springs in vehicles and industrial equipment require materials that offer excellent durability, flexibility, and resistance to fatigue. The latex or synthetic rubber coating on the fabric enhances bonding with the rubber matrix, while the low elongation and robust ply construction provide the reinforcement needed to maintain air spring performance over time. This makes Synwell SWM’s fabric a preferred choice for manufacturers focusing on high-quality air spring products.

Packaging is handled with care, with the fabric supplied in standard export rolls to facilitate ease of handling and storage. Pricing and payment terms are negotiable, allowing for flexible commercial arrangements to suit various customer needs. Overall, Synwell SWM’s Dipped Tyre Cord Fabric stands out as a versatile, reliable reinforcement material tailored to the rigorous demands of tyre manufacturing, rubber hose production, and air spring applications.

Customization:

Synwell SWM offers customized Dipped Tyre Cord Fabric solutions under model numbers 1ply, 2ply, and 3ply, designed to meet diverse reinforcement requirements for tires, rubber hoses, and air springs. Originating from China and certified with ISO9001, our Dipped Rayon Cord Fabric ensures superior quality and reliability.

Our Dipped Cord Fabric for Tire features a coating of latex or synthetic rubber dipping, providing excellent durability and low elongation properties. Available yarn counts vary, including 630D, 840D, 1100D, 1670D, 2200D, and 2520D, allowing tailored reinforcement solutions to match specific performance needs.

The fabric width typically ranges from 1400 to 1450 mm, and packaging is done in standard export rolls to ensure safe and efficient delivery. Pricing and payment terms are negotiable to accommodate different business requirements.

Choose Synwell SWM's Dipped Tyre Cord Fabric for reliable and customizable reinforcements for tire applications, combining high-quality materials with flexible service options to support your manufacturing demands.

Support and Services:

Our Dipped Tyre Cord Fabric product is backed by comprehensive technical support and services to ensure optimal performance and customer satisfaction. We provide expert guidance on product selection, application techniques, and troubleshooting to help you achieve the best results in your tyre manufacturing processes.

Our technical team is equipped to offer detailed information on fabric specifications, dipping processes, and compatibility with various rubber compounds. We also assist in quality control measures to maintain consistency and durability of the tyre cord fabric during production.

In addition, we offer training sessions and workshops for your staff to enhance their understanding of the product features and handling procedures. Our goal is to support your operational efficiency and product quality through continuous innovation and dedicated service.

We are committed to delivering prompt and effective solutions to any technical challenges you may encounter, ensuring minimal downtime and maximum productivity for your business.

Packing and Shipping:

Product Packaging: The Dipped Tyre Cord Fabric is carefully folded and wrapped with protective plastic to prevent damage and contamination during transit. It is then placed in sturdy, moisture-resistant cartons to ensure the fabric maintains its quality. For larger orders, the fabric may be rolled onto cores and secured with straps to maintain shape and prevent creasing.

Shipping: Shipping is arranged through reliable freight carriers to ensure timely and safe delivery. The product can be shipped via sea, air, or land transportation depending on the destination and customer requirements. All shipments are accompanied by proper documentation including packing lists and certificates of quality, ensuring smooth customs clearance and delivery.